Rubber Internal Mixer
Intensive Mixer
A mixer with a closed, pressurised chamber that turns raw rubber or plastic and additives into a uniform, plasticised compound in a short cycle.
Also known asIntensive Mixer · Pressurised Internal Mixer · Rubber Compounding Mixer · Dispersion Kneader · Banbury-type Mixer
1 / 4
Click an image to enlarge, then zoom and drag to inspect
Function
Mixes raw rubber or plastic with fillers and chemicals in a closed, pressurised chamber, producing a uniform, plasticised compound in a short cycle.
Features
- Strong mixing and plasticising action; residue is easy to clean out and maintenance costs are low.
- Simple push-button operation, with an automatic alarm system for safe running.
- High-precision gear reducer: low noise, high torque and high transmission efficiency.
- Hydraulic dust stops, lubricated by a forced-circulation pump, prevent material leakage.
- Discharge driven by synchronised hydraulic cylinders and a linkage mechanism — compact and durable.
- Three-wing rotors for higher mixing efficiency.
Applications
- For fast mixing of raw and reclaimed rubber and plastic compounds, used in tyres, conveyor belts, rubber footwear, rubber sheet, PVC and EVA foam, synthetic leather and recycled plastics. A typical batch takes about 3–5 minutes.
- Two discharge designs are available: tilting discharge (dispersion kneader type) or sliding bottom-door discharge (Banbury type), to suit your process.
- The mixing chamber can be hard-faced with special-steel spray welding, greatly improving wear and corrosion resistance and extending service life.
Reference Specifications
Specifications of machines we have already built. Other sizes can be made to order — we are not limited to this range.
| Chamber volume | Batch weight (kg) | Dimensions (mm) |
|---|---|---|
| 50L | 40–60 | 3100 × 1900 × 3000 |
| 75L | 70–90 | 4000 × 2100 × 3100 |
| 100L | 100–120 | 4900 × 2500 × 3500 |
| 125L | 125–150 | 5500 × 2700 × 3500 |
| 160L | 160–180 | 6000 × 3000 × 3800 |
| 200L | 200–230 | 6500 × 3200 × 4000 |
Other machines

Mixing Mill
Open Two-Roll Mill
Sheets out mixed compound between two rolls; cutting and folding by hand or with an automatic stock blender makes the batch uniform.
View details →

Calender Line
Three-Roll / Four-Roll Calender
Calenders mixed compound into sheet or film of uniform thickness.
View details →

Extruder
Strainer Extruder
Strains impurities out of the compound and further plasticises it.
View details →
Need a quotation or technical advice?
Contact us and we will advise based on your production requirements.



