Chen Sheng Precision MachineryRubber & Plastic Processing Machinery

Rubber Internal Mixer

Intensive Mixer

A mixer with a closed, pressurised chamber that turns raw rubber or plastic and additives into a uniform, plasticised compound in a short cycle.

Also known asIntensive Mixer · Pressurised Internal Mixer · Rubber Compounding Mixer · Dispersion Kneader · Banbury-type Mixer

Function

Mixes raw rubber or plastic with fillers and chemicals in a closed, pressurised chamber, producing a uniform, plasticised compound in a short cycle.

Features

  • Strong mixing and plasticising action; residue is easy to clean out and maintenance costs are low.
  • Simple push-button operation, with an automatic alarm system for safe running.
  • High-precision gear reducer: low noise, high torque and high transmission efficiency.
  • Hydraulic dust stops, lubricated by a forced-circulation pump, prevent material leakage.
  • Discharge driven by synchronised hydraulic cylinders and a linkage mechanism — compact and durable.
  • Three-wing rotors for higher mixing efficiency.

Applications

  • For fast mixing of raw and reclaimed rubber and plastic compounds, used in tyres, conveyor belts, rubber footwear, rubber sheet, PVC and EVA foam, synthetic leather and recycled plastics. A typical batch takes about 3–5 minutes.
  • Two discharge designs are available: tilting discharge (dispersion kneader type) or sliding bottom-door discharge (Banbury type), to suit your process.
  • The mixing chamber can be hard-faced with special-steel spray welding, greatly improving wear and corrosion resistance and extending service life.

Reference Specifications

Specifications of machines we have already built. Other sizes can be made to order — we are not limited to this range.

Chamber volumeBatch weight (kg)Dimensions (mm)
50L40–603100 × 1900 × 3000
75L70–904000 × 2100 × 3100
100L100–1204900 × 2500 × 3500
125L125–1505500 × 2700 × 3500
160L160–1806000 × 3000 × 3800
200L200–2306500 × 3200 × 4000

Need a quotation or technical advice?

Contact us and we will advise based on your production requirements.

Call us +886-4-2496-2158